Hydra Scanner


Hydra Sensor

Scanner Installation

Hotlink VME

Hydra Sensor Head

Scanner Installation

Hotlink Interface


 

The Hydra family of sensors provide real time dimensional measurement of raw logs and wood for input to the computer controlled optimisation process employed in modern lumber mills. The Hydra sensors provide

 a choice of one or two laser planes,

overlapping or independent camera views,

60 or 120 Hz profile rate, and

optics optimised for each configuration,

all based on the same internal electronics, mounting configuration and interface protocol.

Sensors are connected via rugged fibre optic cable to a custom 4 channel Hotlink VME interface which supports simultaneous 160 MBaud communications with four sensors.

A typical application comprises three Hydra sensors mounted on a steel frame surrounding a conveyor belt on which lumber is transported to computer controlled circular saws. The sensors acquire slices or 2 Dimensional profiles of the lumber as it passes through the steel scanner frame and pass these profiles to a VME based computer which builds a 3-Dimensional model of the entire piece of lumber. This information is used to develop the optimum cutting solution based on prevailing market prices for different finished lumber dimensions and grade. This solution is passed to the saw controllers which position the saws to the appropriate lateral position. The latest generation of saws providing dynamic lateral and angular motions to follow along the timber grain. This 'curve sawing' technique produces maximum yield from each log. For more information on lumber applications, contact CAE Newnes

 


Specifications

 

Configuration

2 cameras 60Hz field rate

Individually phase locked to system time base

Software selectable camera gain, shutter speed, & laser threshold

1 or 2 laser line generators

Field of view - 100mm x 600mm to 500mm x 1000m

Quad A,B encoder interface for position readback

Performance

120 profiles per second

Typical accuracy - better than +/- 1mm at 600mm

Ambient temperature range of -20 to +50 degrees Celsius

Interface

160 Mbd Duplex Fibre Optic

Real time laser centroid data

1/10 real time gray scale video for set up, calibration and diagnostics

 

 


Calibration

 

The Hydra sensors are calibrated either in situ or a factory calibration followed by in-situ final alignment. Calibration is based on proprietary techniques that utilise precision target arrays and built in calibration software. A typical three sensor system can be completely calibrated in-situ in less than 15 minutes.

The precision target arrays are provided in self contained light boxes for customer use.